Reaction kettle reaction tank reaction tower difference

1. reaction kettle, reaction tank and reaction tower basic concepts

Reactors, reaction tanks and reaction towers are all important equipment for chemical reactions, but they are significantly different in design and function. The reactor is usually an open container with liquid reactants and catalysts for chemical reactions between liquids. The reaction tank is a device with a stirring system and a condensation system, which is mainly used for continuous or intermittent chemical reactions and can handle large amounts of materials. The reaction tower is a highly stratified equipment, usually used for gas or liquid separation, distillation and recovery process.

2. reaction kettle and reaction tank of the main difference

of Structure and Function of
1. The reactor is usually a simple container with a stirring device and a uniform mixing structure inside for chemical reactions between liquids. The reaction tank is a device with a stirring system and a condensation system, which is used to process a large amount of materials and can perform continuous reactions.
2. 
   reaction type Reactors are mainly used for chemical reactions between liquids, such as mixing and reaction, and are usually used for small-scale production. The reaction tank is suitable for continuous or batch chemical reactions, and is usually used to process larger quantities of materials.

Application Areas of
3. Reactors are often used in the pharmaceutical, dye and environmental fields. Reactor tanks are used in organic chemistry, pharmaceuticals and food processing, especially for continuous production processes.

Difference from reaction tower

of Function and Structure of
1. The reaction column is a highly stratified equipment, usually used for gas or liquid separation and distillation. The reaction vessel and the reaction tank do not have such a layered structure.
2. 
   reaction type The reaction tower is mainly used for separation and distillation, while the reaction kettle and reaction tank are mainly used for chemical reaction.

Application Areas of
3. Reactor towers are commonly used in oil and gas processing, environmental protection and pharmaceutical fields. Reactors and tanks are used for small-scale and medium-scale chemical reaction production.

3. the three have in common

Although the reaction vessel, the reaction tank, and the reaction column are significantly different in structure and function, they have certain aspects in common. For example, they are all used in chemical reactions, they all contain stirring systems to promote the reaction, and they may be used in the treatment of liquids or gases. They must be designed and operated with safety and environmental requirements in mind.

4. application case analysis

1. Pharmaceutical Industry In the pharmaceutical industry, reactors are often used for the production of small-scale chemical reactions, while tanks and towers are used for continuous processes. For example, a reaction column may be used to separate and rectify pharmaceutical intermediates to obtain a highly pure drug.

2. Environmental protection field In the field of environmental protection, reactors and reaction tanks are often used for sewage treatment and chemical reaction processes, while reaction towers are used for gas separation and recovery. For example, reaction towers may be used to separate and recover harmful components from industrial waste gases.

3. field of organic chemistry In the field of organic chemistry, reactors and tanks are often used for small-scale and medium-scale chemical synthesis, while reaction columns are used for continuous reaction and separation processes. For example, reaction columns may be used to separate and rectify complex mixtures.

5. summary

Reaction kettle, reaction tank and reaction tower are three kinds of equipment commonly used in the chemical industry, and they are significantly different in structure, function and application field. Choosing the right equipment is essential to optimize the production process and improve efficiency. Understanding the differences and characteristics of these three helps chemical industry practitioners to better design and operate production processes.