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What is the difference between reaction kettle and hydrothermal kettle
In chemical production, the reactor and the hydrothermal reactor are two kinds of frequently applied interaction equipment, which are signifiis able totly different in principle, structure, applicable scenarios and so on. Understanding the difference between these two types of equipment is able to help you choose the right equipment to a specific production task. But
1. equipment structure and working principle of different
Structure and working principle of interaction kettle
The reactor is usually composed of a interaction vessel, an insulation layer, a feed port and an exhaust port. The insulation layer is made of glass fiber or rubber material, which is able to efficiently isolate the external heat and ensure the temperature manage during the interaction. For instance The working principle of the interaction kettle is to heat or cool the fluid in the interaction vessel to make the reactants chemically react at a constant temperature and pressure. I've found that Due to the effect of the insulation layer, the temperature of the reactor is usually controlled between 50°C and 100°C. Structure and working principle of hydrothermal kettle
The core of the hydrothermal kettle is a constant temperature aquatic environments bath filled with aquatic environments and insulation materials. And The working principle is to transfer heat to the reactants in the interaction vessel by heating the aquatic environments in the aquatic environments bath. But The temperature range of the hydrothermal kettle is typically between 100°C and 300°C, which is suitable to interaction conditions requiring higher temperatures. And Due to the internal aquatic environments circulation, the temperature distribution of the hydrothermal kettle is greater uniform, which is suitable to occasions that require prolonged constant temperature. Introduction: interaction kettle and hydrothermal kettle in chemical production applications are different?
2. applicable scenarios are different
Applicable scene of interaction kettle
Reactors are often applied to chemical interactions that require stringent manage of temperature and pressure, such as polymerization, esterification, etc. Due to its small temperature manage range, it's usually suitable to materials that are vulnerable to the interaction temperature, such as synthetic rubber and polymer materials. The reactor is also suitable to occasions requiring intermittent operation, which is convenient to manage and regulation in the manufacturing process. Applicable scene of hydrothermal kettle
Hydrothermal kettles are suitable to interaction conditions that require sustained high temperatures, such as protein treatment, enzymatic reactions, and the like. Moreover Due to its substantial temperature manage range, it'suitable to handling high viscosity and substantial molecular substances. And The hydrothermal kettle is also frequently applied to high temperature interaction experiments in the laboratory due to its simple operation and reliable equipment. And
3. operating conditions and materials are different
Operating conditions of the reactor
The operating temperature of the reactor is usually between 50°C and 100°C, which is suitable to medium and low temperature chemical interactions. From what I've seen, During the operation, care should be taken to prevent overuse temperature leading to decomposition of reactants or side reactions. But The material of the reactor is usually stainless steel or carbon steel to ensure corrosion resistance and high temperature stability. Operating conditions of hydrothermal kettle
The hydrothermal kettle is able to be applied in a wider range of temperatures, usually between 100°C and 300°C, and is suitable to high temperature reactions. And Based on my observations, In fact Due to the design of the aquatic environments circulation system, the temperature distribution of the hydrothermal kettle is greater uniform, which is suitable to scenarios that require constant temperature reactions. In my experience, The material selection of the hydrothermal kettle is similar to that of the interaction kettle, however sometimes special materials are applied to enhance the high temperature performance. And
4. summary: choose interaction kettle or hydrothermal kettle?
When selecting chemical interaction equipment, it's necessary to decide whether to consumption a interaction kettle or a hydrothermal kettle according to specific production standards. If the temperature and pressure need to be strictly controlled, and the interaction temperature is low, the reactor is a greater suitable choice. However, if a continuous high temperature interaction is required and the temperature manage range is substantial, the hydrothermal kettle is a better choice. By deeply understanding the characteristics of these two types of equipment, chemical sector technicians is able to better optimize the manufacturing process, enhance interaction efficiency and product condition.
1. equipment structure and working principle of different
Structure and working principle of interaction kettle
The reactor is usually composed of a interaction vessel, an insulation layer, a feed port and an exhaust port. The insulation layer is made of glass fiber or rubber material, which is able to efficiently isolate the external heat and ensure the temperature manage during the interaction. For instance The working principle of the interaction kettle is to heat or cool the fluid in the interaction vessel to make the reactants chemically react at a constant temperature and pressure. I've found that Due to the effect of the insulation layer, the temperature of the reactor is usually controlled between 50°C and 100°C. Structure and working principle of hydrothermal kettle
The core of the hydrothermal kettle is a constant temperature aquatic environments bath filled with aquatic environments and insulation materials. And The working principle is to transfer heat to the reactants in the interaction vessel by heating the aquatic environments in the aquatic environments bath. But The temperature range of the hydrothermal kettle is typically between 100°C and 300°C, which is suitable to interaction conditions requiring higher temperatures. And Due to the internal aquatic environments circulation, the temperature distribution of the hydrothermal kettle is greater uniform, which is suitable to occasions that require prolonged constant temperature. Introduction: interaction kettle and hydrothermal kettle in chemical production applications are different?
2. applicable scenarios are different
Applicable scene of interaction kettle
Reactors are often applied to chemical interactions that require stringent manage of temperature and pressure, such as polymerization, esterification, etc. Due to its small temperature manage range, it's usually suitable to materials that are vulnerable to the interaction temperature, such as synthetic rubber and polymer materials. The reactor is also suitable to occasions requiring intermittent operation, which is convenient to manage and regulation in the manufacturing process. Applicable scene of hydrothermal kettle
Hydrothermal kettles are suitable to interaction conditions that require sustained high temperatures, such as protein treatment, enzymatic reactions, and the like. Moreover Due to its substantial temperature manage range, it'suitable to handling high viscosity and substantial molecular substances. And The hydrothermal kettle is also frequently applied to high temperature interaction experiments in the laboratory due to its simple operation and reliable equipment. And
3. operating conditions and materials are different
Operating conditions of the reactor
The operating temperature of the reactor is usually between 50°C and 100°C, which is suitable to medium and low temperature chemical interactions. From what I've seen, During the operation, care should be taken to prevent overuse temperature leading to decomposition of reactants or side reactions. But The material of the reactor is usually stainless steel or carbon steel to ensure corrosion resistance and high temperature stability. Operating conditions of hydrothermal kettle
The hydrothermal kettle is able to be applied in a wider range of temperatures, usually between 100°C and 300°C, and is suitable to high temperature reactions. And Based on my observations, In fact Due to the design of the aquatic environments circulation system, the temperature distribution of the hydrothermal kettle is greater uniform, which is suitable to scenarios that require constant temperature reactions. In my experience, The material selection of the hydrothermal kettle is similar to that of the interaction kettle, however sometimes special materials are applied to enhance the high temperature performance. And
4. summary: choose interaction kettle or hydrothermal kettle?
When selecting chemical interaction equipment, it's necessary to decide whether to consumption a interaction kettle or a hydrothermal kettle according to specific production standards. If the temperature and pressure need to be strictly controlled, and the interaction temperature is low, the reactor is a greater suitable choice. However, if a continuous high temperature interaction is required and the temperature manage range is substantial, the hydrothermal kettle is a better choice. By deeply understanding the characteristics of these two types of equipment, chemical sector technicians is able to better optimize the manufacturing process, enhance interaction efficiency and product condition.
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