Hengyi Petrochemical annual output of 1.2 million tons of caprolactam-polyamide industrial integration project, trial production

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On October 22, the first phase of Hengyi Petrochemical's 1.2 million-ton caprolactam-polyamide industry integration and supporting project (hereinafter referred to as "Qinzhou Project") successfully entered the trial production stage.

On October 22, Hengyi Petrochemical (stock code: 000703) officially announced that its "1.2 million tons of caprolactam-polyamide industry integration and supporting project" (hereinafter referred to as "Qinzhou Project") located in Guangxi Qinzhou Port Petrochemical Park successfully entered the trial production stage. As a benchmark integration project of the domestic nylon industry chain, its production process will have a profound impact on the supply and demand pattern and supply chain layout of the global caprolactam and polyamide (nylon 6) market, which is worthy of the focus of overseas chemical traders, manufacturers and supply chain practitioners.

1. Project Core Overview: Scale-leading full-chain capacity allocation

1.1 basic project information

the first phase of the Qinzhou project covers an area of 1717 mu and is located in Guangxi Qinzhou Port Petrochemical Park, which is an important petrochemical industry gathering place in southwest China and has a sound foundation for port logistics and industrial coordination. The core positioning of the project is "caprolactam-polyamide industry integration", synchronous supporting intelligent warehouse and public works facilities, forming a closed loop from raw material processing to finished product output.

1.2 core capacity layout

the first phase of the project built a complete capacity system, the specific configuration is as follows:
  • 2 sets of 300000 tons/year cyclohexanone plant;
  • 2 sets of 400000 tons/year hydrogen peroxide plant;
  • 300000 tons/year ammonia plant;
  • 100000 standard square/hour hydrogen production unit;
  • 2 sets of 300000 tons/year caprolactam plant;
  • 2 sets of 300000 tons/year polyamide polymerization plant.
From the perspective of capacity scale, the first phase of the project will directly form an annual output of 600000 tons of caprolactam and 600000 tons of polyamide (nylon 6) core capacity. This scale is in a leading position in domestic single projects. It will not only greatly increase Hengyi Petrochemical's share in the global nylon market, but also strengthen its voice in industrial chain pricing and standard setting, and provide overseas partners with Stable source of large-scale supply.

Deep Analysis of 2. Core Competitive Advantage: Triple Empowerment of Technology, Integration and Product Matrix

2.1 technology advantage: independent patent-driven cost optimization

the project applies the patented technology independently developed by Hengyi Petrochemical on a large scale, and realizes the improvement of production efficiency and precise control of energy consumption through the combination of advanced unit technology and the whole process implantation of the latest energy-saving technology. From the perspective of industry logic, the breakthrough at the technical level directly points to the decline of production costs, which means that the caprolactam and polyamide products produced by the project will have stronger price competitiveness in the global market in the future. For overseas supply chain practitioners, this advantage provides cost certainty for long-term and stable procurement cooperation, helps to optimize the procurement cost structure and enhance their competitive advantage in the regional market.

2.2 integration advantage: the whole chain layout to resist market fluctuations.

The Qinzhou project has realized the whole process integration from core raw materials (cyclohexanone, synthetic ammonia, etc.) to end products (polyamide), forming a complete industrial chain layout of "cyclohexanone-caprolactam-polyamide. This integrated model brings two core values: on the one hand, it significantly reduces the logistics and transportation costs and loss rate of intermediate products, optimizes energy consumption and material consumption indicators, and reaches the industry-leading level; on the other hand, it effectively resists upstream raw materials. The impact of price fluctuations on the production end improves the stability of product supply. In the context of the current global energy price fluctuations and increasing supply chain uncertainty, this anti-risk ability will become a key highlight for Hengyi Petrochemical to attract long-term overseas partners.

2.3 product diversification advantage: accurate matching of global market segments demand

the products of the project cover many high-demand fields such as civil fibers, engineering plastics and films, forming a diversified product matrix. From the perspective of market trends, with the upgrading of industrial manufacturing in China and the world, the acceleration of localization of auto parts, and the popularity of nylon films in packaging, electronics and other fields, the global nylon market demand is showing a sustained growth trend. Hengyi Petrochemical's product layout can flexibly respond to the differentiated needs of different market segments. It can not only meet the large-scale procurement needs of overseas textile companies for civilian fibers, but also adapt to the high-quality requirements of high-end manufacturing for engineering plastics and special films., Provides a broad space for it to expand the global market.

3. Strategic Value and Market Impact: The Global Significance of Location Synergy and Industrial Chain Integration

3.1 Location Synergy: A Key Hub Linking China-ASEAN Markets

as an important intersection of the "Silk Road Economic Belt" and the "21st Century Maritime Silk Road", Qinzhou Port is the core gateway for China to open up and cooperate with ASEAN, with convenient port logistics conditions and policy support advantages. More importantly, the project can form a strategic synergy with the Brunei refining and chemical project of Hengyi Petrochemical Company to build a cross-border industrial chain layout of "Southeast Asian raw material supply, processing and manufacturing ASEAN market radiation in Southwest China. This synergy will not only promote the in-depth cooperation between China and ASEAN petrochemical industry, but also provide overseas enterprises with high-quality cooperation carriers to enter the southwest China and ASEAN markets, and help them tap the growth potential of emerging markets.

3.2 industry chain integration: improve the "oil head tail" layout, consolidate the position of the industry

the commissioning of the Qinzhou project has further improved the whole industrial chain strategy of Hengyi Petrochemical's "oil head and tail", formed an integrated layout of "benzene-caprolactam-nylon", and effectively extended the downstream industrial chain of aromatics. From the perspective of the industry structure, this vertical integration model will strengthen Hengyi Petrochemical's core position in the global nylon industry chain and enhance its ability to control upstream and downstream resources. For the global chemical industry, this layout will promote the optimal allocation of resources in the nylon industry chain and accelerate the improvement of industry concentration.

3.3 market impact: multi-subject needs to actively adapt to changes in the pattern.

  • For overseas traders: Focus on the impact of the project on the balance of supply and demand in the global caprolactam market. With the release of 600000 tons/year caprolactam production capacity, may change the current regional market supply and demand pattern, it is recommended to adjust the procurement and inventory strategy in advance, to grasp the price fluctuations brought about by trade opportunities.
  • For overseas downstream enterprises: The stable supply of projects will increase the choice of suppliers of polyamide products worldwide, especially in the fields of civil fibers and engineering plastics, which can optimize procurement costs and improve supply stability with Hengyi's large-scale production capacity.
  • For overseas competitors: Hengyi Petrochemical needs to face up to its advantages in technology, cost and integration, speed up its own technology upgrading and cost control capacity building, and respond to changes in the market pattern through differentiated competition strategies to avoid falling into a low-level price war.

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